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Our Capabilities

Ermak provides everything from prototypes to one-off custom products to large production runs. We specialize in permanent mold (also known as gravity-fed die cast), green sand, and air set (also known as no-bake) castings as well as many value-added services such as finishing, machining, and heat-treat.

We are a one-stop shop for finished, precision cast aluminum parts. Our management team can assist with product and market development, whether you sell direct, through big-box retail, or via distribution. We use certified aluminum ingot – 319, 333, 356, A356, 535, & 713 – and utilize flask/die sizes from 12″ x 14″ to 60″ x 60″. 

Our production runs range from one to tens of thousands and from ounces to hundreds of pounds, always at a high tolerance for original equipment manufacturers in the following broad categories: industrial, recreational, construction, utility, and agricultural companies throughout the world. 

ERMAK Foundry and Machining Mold

Permanent Mold

Our variety of permanent mold, gravity-fed die casting machines offer the flexibility and capacity for production runs large and small, with tighter dimensional tolerances and a superior surface finish over sand castings, making for a great alternative to expensive high-pressure die cast processes
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ERMAK Foundry

Sand Casting

We have both green sand and air set (no-bake) casting capabilities, allowing for cost efficient tooling and parts from low- to high-cost, simple to extremely complex, and small to very large.   
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ERMAK Foundry and Machining Craftsman

Finishing

Our finishing process includes taking cooled, molded cast assemblies and preparing them for use. Depending on the casting type, finishing may take several steps or processes on our in-house equipment.
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ERMAK Foundry and Machining Frog Mold

Prototypes

We utilize a proprietary process that allows us to turnaround a 3D CAD file to “95% accurate” casting prototypes in roughly a week. We also work with partners where we can “print” a sand pattern that will give you a production accurate part, typically in a few weeks, saving you valuable development time and money.
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ERMAK Foundry & Machining Shop

Machining

Our full-service machine shop is equipped with CNC turning centers, CNC milling machines and supporting equipment. We work with stainless steel, steel, aluminum, brass, plastic, and castings (ferrous and non-ferrous).
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ERMAK Foundry & Machining Craftsman

Product & Market Development

Years of corporate experience managing product lines and businesses enables us to help businesses with product and business strategy. From new market entry to product obsolescence, channels to sell through, pricing, acquisitions or divestitures of businesses.  
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Our foundry and machine shop work in tandem to produce castings, prototypes, one-off custom products and large production runs of the finest quality, with typical lead times of 4-8 weeks and expedites in as little as a day.

Ask Our Experts

Ermak employees are experts and represent hundreds of years of experience in the industry.

Reach out for free quotes on new or existing products. If you’d like to bounce ideas off the team for how to proceed on your project we are happy to help. We promise to provide great service whether you are new in the game and unsure of the next step, or are a large company with specific needs seeking flexibility to help you succeed.

 

Free Quick Quotes

 

 

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