Ermak Foundry & Machining, Inc.

We Are Growing!

Ermak Foundry & Machining (including Northwest Casting) are excited to announce the acquisition of Patriot Foundry & Castings of Franklin, New Hampshire (www.patriotfoundry.com). This acquisition expands Ermak’s capabilities to include brass, bronze, and zinc castings, in addition to adding ISO-9001 and NIST 800-171 certifications. The new location will serve as our New England/East Coast base of operations as we continue to expand across the country. 

Thank you, AFS, American Foundry Society, for including our press release in Modern Casting Magazine, A Publication of the American Foundry Society, and your digital newsletter Foundry Files.

NFFS, Non-ferrous Founders’ Society Industry Insider, thank you for including us in your publication to help share our news!

Our Capabilities

Ermak provides everything from prototypes to one-off custom products to large production runs. We specialize in permanent mold (also known as gravity-fed die cast), green sand, and air set (also known as no-bake) castings as well as many value-added services such as finishing, machining, and heat-treat.

We are a one-stop shop for finished, precision cast aluminum parts. Our management team can assist with product and market development, whether you sell direct, through big-box retail, or via distribution. We use certified aluminum ingot – 319, 333, 356, A356, 535, & 713 – and utilize flask/die sizes from 12″ x 14″ to 60″ x 60″. 

Our production runs range from one to tens of thousands and from ounces to hundreds of pounds, always at a high tolerance for original equipment manufacturers in the following broad categories: industrial, recreational, construction, utility, and agricultural companies throughout the world. 

ERMAK Foundry and Machining Mold

Permanent Mold

Our variety of permanent mold, gravity-fed die casting machines offer the flexibility and capacity for production runs large and small, with tighter dimensional tolerances and a superior surface finish over sand castings, making for a great alternative to expensive high-pressure die cast processes.


ERMAK Foundry

Sand Casting

We have both green sand and air set (no-bake) casting capabilities, allowing for cost efficient tooling and parts from low- to high-cost, simple to extremely complex, and small to very large.


ERMAK Foundry and Machining Craftsman


Our finishing process includes taking cooled, molded cast assemblies and preparing them for use. Depending on the casting type, finishing may take several steps or processes on our in-house equipment. MORE ON OUR FINISHING PROCESSES »
ERMAK Foundry and Machining Frog Mold


We utilize a proprietary process that allows us to turn around a 3D CAD file to “95% accurate” casting prototypes in roughly a week. We also work with partners where we can “print” a sand pattern that will give you a production accurate part, typically in a few weeks, saving you valuable development time and money.


ERMAK Foundry & Machining Shop


Our full-service machine shop is equipped with CNC turning centers, CNC milling machines and supporting equipment. We work with stainless steel, steel, aluminum, brass, plastic, and castings (ferrous and non-ferrous). MORE ABOUT OUR MACHINE SHOP »
ERMAK Foundry & Machining Craftsman

Product & Market Development

Years of corporate experience managing product lines and businesses enables us to help businesses with product and business strategy. From new market entry to product obsolescence, channels to sell through, pricing, acquisitions or divestitures of businesses. MORE ON OUR STRATEGIC BUSINESS SERVICES »

Our foundry and machine shop work in tandem to produce castings, prototypes, one-off custom products and large production runs of the finest quality, with typical lead times of 4-8 weeks and expedites in as little as a day.

Ask Our Experts

Ermak employees are experts and represent hundreds of years of experience in the industry.

Reach out for free quotes on new or existing products. If you’d like to bounce ideas off the team for how to proceed on your project, we are happy to help. We promise to provide great service whether you are new in the game and unsure of the next step, or are a large company with specific needs seeking flexibility to help you succeed.

Free Quick Quotes

    Whether you've got an idea sketched on a cocktail napkin or a 3D CAD model ready to go, we can work with it!
    Please include in your message (if known): Is it an existing or new product? Does it need tooling? What metal(s)? Order quantities, annual usage?

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