Ermak Foundry & Machining, Inc.

ZINC Alloy Casting

Are you looking for the best in zinc-alloy castings?

Ermak Foundry & Machining is an exceptional manufacturer of high-quality sand castings. Our skilled team specializes in casting both custom and standard products. We’re focused on improving our manufacturing processes to guarantee the maximum benefits for our customers.

At Ermak, we specialize in producing top-quality sand castings using zinc-based alloys. Zinc is known for its strength, durability, and its ability to be cast into many shapes.

Many of our alloy castings include multiple materials. Our family of foundries routinely pour around heating elements, copper tubing, cast iron parts, and steel inserts. We also offer value-added services to complement our zinc castings, including pattern design/production, heat treating, annealing, machining, powder coating, painting, anodizing, and the assembly of finished products.

We welcome the chance to engage with businesses of all sizes providing nonferrous casting. We’ve built our reputation as a leading, midwest-based nonferrous alloy casting foundry specializing in castings for a wide assortment of industries, including transportation, construction, infrastructure, utilities, outdoor sports and recreation, agriculture, automotive/racing, explosion/fireproof equipment, food, and hydraulics. We offer a full range of prototyping, sand mold casting, and permanent mold casting.

We continually explore the possibilities of what alloy castings can achieve. As a result, our customer base grows as our list of capabilities and foundries grows. Our network of foundries includes Patriot Foundry & Castings of New Hampshire, Superior Aluminum Castings of Missouri, and Cushman Foundry of Ohio. To ensure that we can meet and exceed our customers’ expectations, we frequently update and invest in our foundries, ensuring that our processes, machinery, and procedures are as innovative as possible.

What sets us apart from the competition is our unwavering commitment to the needs of our customers. When you work with Ermak, you’ll have access to a wealth of helpful industry knowledge and resources. Ermak is known for its quick processing times and thorough communication. We expect and encourage questions during the prototyping, manufacturing, and quality control phases of the casting process.

Ermak is headquartered in Minnesota and serves clients throughout the midwest; Illinois, Indiana, Iowa, Kansas, Michigan, Missouri, Nebraska, North Dakota, Ohio, South Dakota, and Wisconsin, as well as the rest of the United States and parts of Canada.

Zinc-aluminum alloys offer one of the widest ranges of strength-to-weight ratios available in the world of commercial castings. 

Ermak's Zinc Casting Services

Assembly analysis/casting integration

We work closely with our customers to identify cost-saving opportunities through methodical evaluation, ingenuity, and decades of expertise casting parts and integrating them into assemblies. We work with companies to help improve their profitability through our unparalleled suite of cost-saving solutions.

Reverse engineering

We can successfully reproduce a component developed elsewhere using 3D scanning, enabling us to analyze the design. Our specialists are well-versed in the science of production. Before we replicate your product, we check, measure, and test it thoroughly. We can analyze chemical and metallographic properties to pinpoint materials and post-production techniques used. Following a thorough examination, we engage with our clients to devise a feasible plan of action for moving forward with manufacturing.

Zinc prototypes

Prototypes help evaluate the manufacturing process efficiency and provide a realistic preview of how an item will appear, feel, handle, and function. We make functional zinc prototypes as well as non-working ones to show to potential investors.

Ermak pours

More About Alloys

ERMAK—Learn More About Our Zinc Casting Services. Contact us today for a free initial zinc alloy casting consultation.

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